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3 --- [Tech Empowerment] How a Global Outdoor Brand Customized Ultralight Waterproof Jackets with Patented Technology

3 --- [Tech Empowerment] How a Global Outdoor Brand Customized Ultralight Waterproof Jackets with Patented Technology

2025-11-28
I. Client Background & Challenge:

The client is a European outdoor brand focused on high-performance lightweight gear. The challenge was manufacturing an ultralight jacket with top-tier waterproofing (above 20,000mm). Existing suppliers could not reliably achieve complex seam taping and high-durability while maintaining the ultralight weight. They also required a low MOQ for initial market testing.

II. Our Solution:
  1. Patented Tech Application: Our R&D team utilized our patents for special fabric structure and process technology to optimize the three-layer fabric lamination and seam design. This ensured high-strength waterproofing while pursuing extreme lightweighting.
  2. Jacket Expertise: Leveraging the factory's extensive experience in jacket/down garment manufacturing and advanced automatic sewing machines, we guaranteed the stability and batch consistency of the complex seam taping process.
  3. Speed & Flexibility: We provided an industry-leading 15-day rapid sampling cycle, allowing the client to quickly field-test the fit and function. The first order, with MOQ as low as 300 pieces, enabled rapid market entry and significantly lowered testing costs.
III. Final Results:

The client's new jacket successfully achieved a total weight under 300g and a top-tier waterproofing rating of 25,000mm. The product immediately became a bestseller and helped the client establish a professional position in the high-performance lightweight market. The client certified us as their sole strategic ODM partner for functional apparel.

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